{"id":9861,"date":"2017-06-12T07:00:38","date_gmt":"2017-06-12T05:00:38","guid":{"rendered":"https:\/\/www.gok-blog.de\/2017\/06\/12\/how-does-an-excess-flow-device-work\/"},"modified":"2026-06-15T09:10:37","modified_gmt":"2026-06-15T07:10:37","slug":"how-does-an-excess-flow-device-work","status":"publish","type":"post","link":"https:\/\/www.gok-blog.de\/en\/how-does-an-excess-flow-device-work\/","title":{"rendered":"How does a hose break safety device work? \u2013 Functionality &#038; Safety explained"},"content":{"rendered":"<p style=\"text-align: justify;\">A hose rupture or a major leak can quickly become dangerous: within seconds, unburnt liquefied gas may escape uncontrollably. A hose break\u2011safety device (HBS) reliably protects in such cases by automatically interrupting the gas supply.<br \/>\n<!--more--><\/p>\n<p style=\"text-align: justify;\">Whether camping, barbecuing or heating \u2013 liquefied gas systems are practical, but they also carry risks, just like many other energy media. One of the most important safety components for liquefied gas systems is the hose break\u2011safety device. It detects when gas flow suddenly and unusually increases and immediately shuts off the supply. But how does this technology work in detail? When does it activate, and what standard values apply? In this article, we explain the functionality of an HBS, provide practical examples, and show why it is indispensable in many applications.<\/p>\n<figure id=\"attachment_9340\" aria-describedby=\"caption-attachment-9340\" style=\"width: 900px\" class=\"wp-caption alignnone\"><a ref=\"magnificPopup\" href=\"https:\/\/b15asa3.myrdbx.io\/wp-content\/uploads\/2017\/06\/Automatische-Schlauchbruchsicherung-GOK-Blog.jpg\" target=\"_blank\" rel=\"noopener\"><img decoding=\"async\" class=\"wp-image-9340 size-full\" src=\"https:\/\/b15asa3.myrdbx.io\/wp-content\/uploads\/2017\/06\/Automatische-Schlauchbruchsicherung-GOK-Blog.jpg\" alt=\"GOK automatic excess flow device for enhanced safety in LPG installations\" width=\"900\" height=\"300\" title=\"\" srcset=\"https:\/\/www.gok-blog.de\/wp-content\/uploads\/2017\/06\/Automatische-Schlauchbruchsicherung-GOK-Blog.jpg 900w, https:\/\/www.gok-blog.de\/wp-content\/uploads\/2017\/06\/Automatische-Schlauchbruchsicherung-GOK-Blog-300x100.jpg 300w, https:\/\/www.gok-blog.de\/wp-content\/uploads\/2017\/06\/Automatische-Schlauchbruchsicherung-GOK-Blog-768x256.jpg 768w, https:\/\/www.gok-blog.de\/wp-content\/uploads\/2017\/06\/Automatische-Schlauchbruchsicherung-GOK-Blog-705x235.jpg 705w\" sizes=\"(max-width: 900px) 100vw, 900px\" \/><\/a><figcaption id=\"caption-attachment-9340\" class=\"wp-caption-text\">GOK automatic excess flow device for enhanced safety in LPG installations<\/figcaption><\/figure>\n<h2><span class=\"ez-toc-section\" id=\"What_is_a_hose_break%E2%80%91safety_device\"><\/span>What is a hose break\u2011safety device?<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>A <a href=\"https:\/\/gok.de\/en\/Excess-flow-valve-low-pressure-6285006\" target=\"_blank\" rel=\"noopener\">hose break\u2011safety device<\/a>, or HBS, is a safety component in liquefied gas systems. Its main function: to automatically interrupt the gas flow if a serious leak occurs in a hose line. This prevents large amounts of liquefied gas from escaping uncontrollably\u2014an important protection against fire and explosion hazards.<\/p>\n<p>The HBS is used in many areas: from a gas barbecue on the patio to applications while camping in a motorhome or caravan, to heating appliances or commercial liquefied gas systems. Its principle is similar to that of an \u201caquastop\u201d in washing machines: should a leak occur, the device immediately reacts and shuts off the flow.<\/p>\n<p>The HBS may either be installed as a separate component directly between the pressure regulator and the hose, or already integrated into the pressure regulator. Which design is used depends on the specific system and requirements.<\/p>\n<figure id=\"attachment_12124\" aria-describedby=\"caption-attachment-12124\" style=\"width: 900px\" class=\"wp-caption alignnone\"><a ref=\"magnificPopup\" href=\"https:\/\/b15asa3.myrdbx.io\/wp-content\/uploads\/2017\/10\/Gasschlauch-Verschleiss-GOK-Blog.jpg\" target=\"_blank\" rel=\"noopener\"><img decoding=\"async\" class=\"wp-image-12124 size-full\" src=\"https:\/\/b15asa3.myrdbx.io\/wp-content\/uploads\/2017\/10\/Gasschlauch-Verschleiss-GOK-Blog.jpg\" alt=\"In the event of a leak in the hose assembly, the excess flow device prevents the uncontrolled release of large quantities of gas.\" width=\"900\" height=\"601\" title=\"\" srcset=\"https:\/\/www.gok-blog.de\/wp-content\/uploads\/2017\/10\/Gasschlauch-Verschleiss-GOK-Blog.jpg 900w, https:\/\/www.gok-blog.de\/wp-content\/uploads\/2017\/10\/Gasschlauch-Verschleiss-GOK-Blog-300x200.jpg 300w, https:\/\/www.gok-blog.de\/wp-content\/uploads\/2017\/10\/Gasschlauch-Verschleiss-GOK-Blog-768x513.jpg 768w, https:\/\/www.gok-blog.de\/wp-content\/uploads\/2017\/10\/Gasschlauch-Verschleiss-GOK-Blog-705x471.jpg 705w\" sizes=\"(max-width: 900px) 100vw, 900px\" \/><\/a><figcaption id=\"caption-attachment-12124\" class=\"wp-caption-text\">In the event of a leak in the hose assembly, the excess flow device prevents the uncontrolled release of large quantities of gas.<\/figcaption><\/figure>\n<p>&nbsp;<\/p>\n<div class=\"en_beitrag_box\">\n<p><span class=\"en_like_h3\">You might also be interested in<\/span><\/p>\n<p>Discover more helpful content on this topic.<\/p>\n<p><a href=\"#weiterfuehrend\">See related posts<\/a><\/p>\n<\/div>\n<h2><span class=\"ez-toc-section\" id=\"How_the_hose_break%E2%80%91safety_device_works\"><\/span>How the hose break\u2011safety device works<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>Inside a hose break\u2011safety device is a special mechanism that responds to gas flow. Under normal conditions, gas flows through the device at a constant rate intended for the system. If the flow suddenly increases significantly\u2014e.g. due to a rupture or separation of the hose\u2014the HBS detects this abnormal rate and activates.<\/p>\n<p>The heart of the device is a closing cone or valve pin that is propelled by the high gas flow. Within seconds, it completely blocks the passage. Gas flow stops, and no more liquefied gas can escape uncontrollably.<\/p>\n<p>There are two versions of HBS:<\/p>\n<ul>\n<li><strong>Automatic HBS<\/strong> reset themselves once the cause has been addressed.<\/li>\n<li><strong>Manual HBS<\/strong> must be re\u2011opened by hand at start\u2011up and after activation\u2014often using a small lever or button.<\/li>\n<\/ul>\n<figure id=\"attachment_9341\" aria-describedby=\"caption-attachment-9341\" style=\"width: 900px\" class=\"wp-caption alignnone\"><a ref=\"magnificPopup\" href=\"https:\/\/b15asa3.myrdbx.io\/wp-content\/uploads\/2017\/06\/Schlauchbruchsicherung-manuell-an-Druckminderer-anschliessen-GOK-Blog.jpg\" target=\"_blank\" rel=\"noopener\"><img decoding=\"async\" class=\"wp-image-9341 size-full\" src=\"https:\/\/b15asa3.myrdbx.io\/wp-content\/uploads\/2017\/06\/Schlauchbruchsicherung-manuell-an-Druckminderer-anschliessen-GOK-Blog.jpg\" alt=\"The manual excess flow device is connected by the operator directly to the outlet of the pressure regulator.\" width=\"900\" height=\"600\" title=\"\" srcset=\"https:\/\/www.gok-blog.de\/wp-content\/uploads\/2017\/06\/Schlauchbruchsicherung-manuell-an-Druckminderer-anschliessen-GOK-Blog.jpg 900w, https:\/\/www.gok-blog.de\/wp-content\/uploads\/2017\/06\/Schlauchbruchsicherung-manuell-an-Druckminderer-anschliessen-GOK-Blog-300x200.jpg 300w, https:\/\/www.gok-blog.de\/wp-content\/uploads\/2017\/06\/Schlauchbruchsicherung-manuell-an-Druckminderer-anschliessen-GOK-Blog-768x512.jpg 768w, https:\/\/www.gok-blog.de\/wp-content\/uploads\/2017\/06\/Schlauchbruchsicherung-manuell-an-Druckminderer-anschliessen-GOK-Blog-705x470.jpg 705w\" sizes=\"(max-width: 900px) 100vw, 900px\" \/><\/a><figcaption id=\"caption-attachment-9341\" class=\"wp-caption-text\">The manual excess flow device is connected by the operator directly to the outlet of the pressure regulator.<\/figcaption><\/figure>\n<h2 style=\"text-align: justify;\"><span class=\"ez-toc-section\" id=\"When_does_the_hose_break%E2%80%91safety_device_activate\"><\/span>When does the hose break\u2011safety device activate?<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>Each HBS is designed to trigger at a specific response point, based on the nominal flow rate of the connected liquefied gas system. If this is exceeded by a defined percentage, the HBS activates and interrupts the gas flow.<\/p>\n<p>A typical example: for small\u2011cylinder systems\u2014such as those used for gas barbecues, heaters or parasols\u2014the standard HBS is rated at 1.5\u202fkg of liquefied gas per hour at an outlet pressure of 50\u202fmbar. If a leak develops in the hose and actual flow exceeds this nominal rate by around 10%, the valve shuts off. This prevents large quantities of gas from escaping in a short time.<\/p>\n<p>Whether installed as a standalone component or integrated into the regulator, the activation mechanism remains the same: it responds to unusually high flow rates and stops the gas supply within seconds.<\/p>\n<p><iframe title=\"Hose rupture protection for gas systems - tips, tricks and function in the GOK tutorial\" width=\"640\" height=\"360\" src=\"https:\/\/www.youtube.com\/embed\/qLIu_L-dLSg?list=PL07k85Qz2IkhUsay3NJhiaJ-NeFPQh5eu\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe><\/p>\n<h2><span class=\"ez-toc-section\" id=\"Installation_and_application_areas\"><\/span>Installation and application areas<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>The hose break\u2011safety device is usually installed directly at the outlet of the pressure regulator. From there, the hose leads to the appliance\u2014e.g. to a barbecue, heater or cooker. Positioned there, the HBS monitors the entire gas flow in the hose line and can react immediately in the event of a defect.<\/p>\n<p>There are two common designs:<\/p>\n<ul>\n<li><strong>Separate component<\/strong>: the HBS is screwed between the pressure regulator and hose. This solution is particularly suited to mobile applications where individual components can be swapped out flexibly.<\/li>\n<li><strong>Integrated design<\/strong>: the HBS is built directly into the pressure regulator. This saves space and reduces the number of connections. However, not all regulators for different applications come with an integrated HBS\u2014often because they are simply not required.<\/li>\n<\/ul>\n<p><strong>Typical application areas:<\/strong><\/p>\n<ul>\n<li><strong>Camping &amp; Caravanning<\/strong>, e.g. operating gas cookers or hob outdoors, or as part of a crash\u2011sensor system for the liquefied gas installation in motorhomes or caravans while driving.<\/li>\n<li><strong>Barbecue &amp; BBQ<\/strong>, for gas barbecues in private or commercial settings.<\/li>\n<li><strong>Commercial applications<\/strong>, e.g. heating appliances in workshops or market stalls.<\/li>\n<li><strong>Domestic use<\/strong>, for instance with patio heaters or where the hose line is not easily visible or accessible.<\/li>\n<\/ul>\n<p>In all cases, installation should be carried out by a qualified person according to the supplied installation and operating instructions to ensure tightness and functional safety.<\/p>\n<figure id=\"attachment_9330\" aria-describedby=\"caption-attachment-9330\" style=\"width: 900px\" class=\"wp-caption alignnone\"><a ref=\"magnificPopup\" href=\"https:\/\/b15asa3.myrdbx.io\/wp-content\/uploads\/2016\/06\/Heizpilze-im-Gewerbe-immer-mit-Gas-Kippschutzventil-GOK-Blog.jpg\" target=\"_blank\" rel=\"noopener\"><img decoding=\"async\" class=\"wp-image-9330 size-full\" src=\"https:\/\/b15asa3.myrdbx.io\/wp-content\/uploads\/2016\/06\/Heizpilze-im-Gewerbe-immer-mit-Gas-Kippschutzventil-GOK-Blog.jpg\" alt=\"Typical applications of the excess flow device include commercial settings, such as patio heaters in hospitality areas.\" width=\"900\" height=\"600\" title=\"\" srcset=\"https:\/\/www.gok-blog.de\/wp-content\/uploads\/2016\/06\/Heizpilze-im-Gewerbe-immer-mit-Gas-Kippschutzventil-GOK-Blog.jpg 900w, https:\/\/www.gok-blog.de\/wp-content\/uploads\/2016\/06\/Heizpilze-im-Gewerbe-immer-mit-Gas-Kippschutzventil-GOK-Blog-300x200.jpg 300w, https:\/\/www.gok-blog.de\/wp-content\/uploads\/2016\/06\/Heizpilze-im-Gewerbe-immer-mit-Gas-Kippschutzventil-GOK-Blog-768x512.jpg 768w, https:\/\/www.gok-blog.de\/wp-content\/uploads\/2016\/06\/Heizpilze-im-Gewerbe-immer-mit-Gas-Kippschutzventil-GOK-Blog-705x470.jpg 705w\" sizes=\"(max-width: 900px) 100vw, 900px\" \/><\/a><figcaption id=\"caption-attachment-9330\" class=\"wp-caption-text\">Typical applications of the excess flow device include commercial settings, such as patio heaters in hospitality areas.<\/figcaption><\/figure>\n<h2><span class=\"ez-toc-section\" id=\"Advantages_and_safety_notes\"><\/span>Advantages and safety notes<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p><strong>Advantages:<\/strong><\/p>\n<ul>\n<li>Immediate gas shut\u2011off in case of hose defect or leak.<\/li>\n<li>Protection against fire and explosion hazards.<\/li>\n<li>Suitable for domestic, commercial and mobile applications.<\/li>\n<li>Simple retrofit on existing systems possible.<\/li>\n<\/ul>\n<p><strong>Safety notes:<\/strong><\/p>\n<ul>\n<li>Regularly check the HBS for external damage and functionality.<\/li>\n<li>Ensure correct sizing: the HBS must match the system\u2019s nominal flow and outlet pressure.<\/li>\n<li>Always identify and rectify the cause before re\u2011enabling gas supply after activation.<\/li>\n<li>Use only approved components and follow the manufacturer\u2019s installation instructions.<\/li>\n<\/ul>\n<h2><span class=\"ez-toc-section\" id=\"Conclusion\"><\/span>Conclusion<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>The hose break\u2011safety device is a small but highly effective safety component in any liquefied gas system. It prevents uncontrolled gas leakage in the event of hose failure\u2014protecting people, vehicles, buildings and appliances from accidents. Depending on the application area, different regulations apply:<\/p>\n<ul>\n<li><strong>Private \/ Outdoor \/ Camping<\/strong>: mandatory for hose lengths over 1.5\u202fm.<\/li>\n<li><strong>Commercial<\/strong>: required for lengths over 0.4\u202fm.<\/li>\n<li><strong>Motorhome \/ Caravan<\/strong>: if used while driving, an HBS in conjunction with a crash\u2011sensor (e.g. Caramatic DriveOne \/ DriveTwo) is always required. For external appliances supplied via e.g. a service flap, the requirement for hose lengths over 1.5\u202fm also applies.<\/li>\n<\/ul>\n<p>At home, on the road or in commercial use\u2014the hose break\u2011safety device provides critical protection everywhere and should never be omitted from any system.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>The excess flow device protects against gas leakage, for example in the case of gas barbecues, outdoor heaters or radiant heaters. As soon as a massive leak occurs in the hose assembly, the safety device shuts off the gas supply and prevents worse things.<\/p>\n","protected":false},"author":8,"featured_media":10480,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[394,395,396],"tags":[328,329,315,332],"ausgabe":[],"class_list":["post-9861","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-camping-leisure","category-grill-bbq","category-home-commercial","tag-excess-flow-device","tag-hose-assembly","tag-leak-detection","tag-safety-equipment"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.gok-blog.de\/en\/wp-json\/wp\/v2\/posts\/9861","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.gok-blog.de\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.gok-blog.de\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.gok-blog.de\/en\/wp-json\/wp\/v2\/users\/8"}],"replies":[{"embeddable":true,"href":"https:\/\/www.gok-blog.de\/en\/wp-json\/wp\/v2\/comments?post=9861"}],"version-history":[{"count":1,"href":"https:\/\/www.gok-blog.de\/en\/wp-json\/wp\/v2\/posts\/9861\/revisions"}],"predecessor-version":[{"id":14548,"href":"https:\/\/www.gok-blog.de\/en\/wp-json\/wp\/v2\/posts\/9861\/revisions\/14548"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.gok-blog.de\/en\/wp-json\/wp\/v2\/media\/10480"}],"wp:attachment":[{"href":"https:\/\/www.gok-blog.de\/en\/wp-json\/wp\/v2\/media?parent=9861"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.gok-blog.de\/en\/wp-json\/wp\/v2\/categories?post=9861"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.gok-blog.de\/en\/wp-json\/wp\/v2\/tags?post=9861"},{"taxonomy":"ausgabe","embeddable":true,"href":"https:\/\/www.gok-blog.de\/en\/wp-json\/wp\/v2\/ausgabe?post=9861"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}